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Name
of the equipment:
Computerized
Magnesium & Aluminium MMC Casting
Make
& Model:
Swam
Equip, India
I-Stem
Registration ID-
3224874
Category
of Instrument
Metallurgical
Processing Equipment
Types
of Analysis / Testing
Composite
material fabrication
Application:
Production of Aluminium/Magnesium metal
matrix composites (MMCs) by incorporating reinforcements into molten metal
Description
of Instrument
The
Bottom Pouring Stir Casting unit enables uniform mixing of reinforcements
into molten metal with controlled stirring and clean pouring from the
bottom to minimize impurities and segregation. This machine facilitates
reinforcement mixing via stir rod or ultrasonic vibration. It is also
designed to perform diverse casting methods such as gravity, vacuum,
squeeze, and centrifugal casting.
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Book
through I-STEM:
https://www.istem.gov.in/
Slot
Booking Link
I-STEM Slot Booking link for
External User
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Booking
available for
Internal
and External Both
Requisition
form for
Internal
External
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Faculty
In-charge:
Dr.
Murali KP
Email
ID:
kpmurali@nitc.ac.in
Phone
number:
0495-2286414
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Technical
Staff:
Sanal
PR (TA SG I)
sanal@nitc.ac.in
Jithin
Krishna M (TA)
jithinkrishnam@nitc.ac.in
Jijeesh
k (ST)
jijeeshk@nitc.ac.in
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Department-
MED
Office
Email ID
medoffice@nitc.ac.in
Location
Material
Science Lab Production Block
Lab
Phone No
0495-2286450
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Bottom pouring type stir casting machine
Supports Aluminium and Magnesium stir casting processes.
Partial Argon atmosphere control for Al, full SF6 + Ar control for Mg.
Motorized stirrer with variable speed up to 1500 RPM and interchangeable
blades.
Max furnace temperature of 1000°C with capacities of 2, 5, 10, and 50 kg.
PID-based temperature control with ±2°C accuracy and dual thermocouples.
Gas-shielded bottom pouring prevents oxidation during Mg casting.
Pre-heating furnace for nano/alloy particles up to 800°C (Al) and 500°C (Mg).
Integrated control panel and gas mixing chamber (for Mg models).
Fully assembled on a mobile frame with safety and convenience features.
Vacuum casting
 
·
Pump: single
or two stage
pump
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Gauge: Analog
dial type
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Control: Using
electric solenoid valve
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Max. Vacuum: 760 mmHg
Squeeze Casting
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Maximum pressure of hydraulic power
pack: 100 tons
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Maximum load that can be applied
on the die: 50 tons
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Control: Digital indication & control
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Pathway heater
max. temp: 450 0C
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Pathway heater
temp. control: PID based ON/ OFF controller with K type sensor
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Die: Mild steel (water
cooled die available under additional cost)
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Safe load
conditions: 40 tons for Aluminium and 10 tons for Magnesium
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Sample Type: Al
and Mg alloys
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Type of
Samples to be Analysed - Metallic
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Maximum No.
of Samples Accepted at a Time- 1
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Minimum No of
Days Required for Analysis – 2 Days
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Internal
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External Academic Institutes
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National R&D Lab
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Industry
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1000/- per sample
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2000/- per sample +
GST
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2000/- per sample +
GST
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2000/- per sample +
GST
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