MULTIPLE CASTING MACHINES

Name of the equipment:

Computerized Magnesium & Aluminium MMC Casting

 

Make & Model:

Swam Equip, India

 

I-Stem Registration ID-

3224874

 

Category of Instrument

Metallurgical Processing Equipment

 

Types of Analysis / Testing

Composite material fabrication

 

Application:

Production of Aluminium/Magnesium metal matrix composites (MMCs) by incorporating reinforcements into molten metal

 

Description of Instrument

The Bottom Pouring Stir Casting unit enables uniform mixing of reinforcements into molten metal with controlled stirring and clean pouring from the bottom to minimize impurities and segregation. This machine facilitates reinforcement mixing via stir rod or ultrasonic vibration. It is also designed to perform diverse casting methods such as gravity, vacuum, squeeze, and centrifugal casting.

 

 

 

 

 

Book through I-STEM:

https://www.istem.gov.in/

 

Slot Booking Link

I-STEM Slot Booking link for External User

Booking Details

Booking available for

Internal and External Both

 

Requisition form for

Internal

Contact DetailsExternal

 

Faculty In-charge:

Dr. Murali KP

 

Email ID:

kpmurali@nitc.ac.in

 

 

Phone number:

 0495-2286414

Technical Staff:

Sanal PR (TA SG I) 

sanal@nitc.ac.in

 

Jithin Krishna M (TA)

jithinkrishnam@nitc.ac.in

 

Jijeesh k (ST)

jijeeshk@nitc.ac.in

 

 

Department- MED

 

Office Email ID

medoffice@nitc.ac.in

 

Location

Material Science Lab Production Block

 

Lab Phone No

0495-2286450

Features, Working Principle and Specifications

 

Bottom pouring type stir casting machine

 Supports Aluminium and Magnesium stir casting processes.

 Partial Argon atmosphere control for Al, full SF6 + Ar control for Mg.

 Motorized stirrer with variable speed up to 1500 RPM and interchangeable blades.

 Max furnace temperature of 1000°C with capacities of 2, 5, 10, and 50 kg.

 PID-based temperature control with ±2°C accuracy and dual thermocouples.

 Gas-shielded bottom pouring prevents oxidation during Mg casting.

 Pre-heating furnace for nano/alloy particles up to 800°C (Al) and 500°C (Mg).

 Integrated control panel and gas mixing chamber (for Mg models).

 Fully assembled on a mobile frame with safety and convenience features.

Vacuum casting

Close-up of a pressure gauge

AI-generated content may be incorrect.

·         Pump: single or two stage pump

·         Gauge: Analog dial type

·         Control: Using electric solenoid valve

·         Max. Vacuum: 760 mmHg

 

Squeeze Casting

·        A machine with a blue and green machine

AI-generated content may be incorrect.Maximum pressure of hydraulic power pack: 100 tons

·        Maximum load that can be applied on the die: 50 tons

·        Control: Digital indication & control

·        Pathway heater max. temp: 450 0C

·        Pathway heater temp. control: PID based ON/ OFF controller with K type sensor

·        Die: Mild steel (water cooled die available under additional cost)

·        Safe load conditions: 40 tons for Aluminium and 10 tons for Magnesium

 

Type of Sample Required for Analysis / Testing (Quantity, Pre-Preparation, State etc.) Guidelines for Sample Submission – User Instructions 

 

 


·         Sample Type: Al and Mg alloys

·         Type of Samples to be Analysed - Metallic

·         Maximum No. of Samples Accepted at a Time- 1

·         Minimum No of Days Required for Analysis – 2 Days

 

User Charges Rs. (GST Extra)

 

 

Internal

External Academic Institutes

National R&D Lab

Industry

1000/- per sample

2000/- per sample + GST

2000/- per sample + GST

2000/- per sample + GST